IR4

Automated High-Speed Hose Cutting

IR4 STANDARDISED SYSTEMS

Automated High-Speed Hose Cutting

IR4 STANDARDISED SYSTEMS

Automated High-Speed Hose Processing

The IR4 Automated High-Speed Hose Cutting System is utilised to accurately and efficiently cut hoses in various industries, including manufacturing, automotive, construction, and engineering.

Some key features and benefits of such a system:
High-Speed Cutting: The IR4 automated system is designed to cut hoses at high speeds, significantly improving productivity and reducing cycle times compared to manual cutting methods. This enables faster production without compromising accuracy or quality.
Precision and Accuracy: The system incorporates advanced cutting technology, such as laser or blade cutting, to ensure precise and accurate cuts every time. It can be programmed to cut hoses of different sizes, lengths, and angles with minimal tolerance variations.
Programmability: The IR4 system can be easily programmed to cut hoses to specific lengths and angles, offering flexibility to adapt to different product requirements. This enables quick setup and changeover times, reducing downtime and increasing operational efficiency.
Material Handling: The IR4 Automated system can include features for efficient material handling, such as conveyor belts or feeding mechanisms, that enable the continuous feeding of hoses for cutting. This reduces manual intervention and streamlines the cutting process.
Integration with Measurement Systems: The system is equipped with measurement capability, such as laser sensors or vision systems, to accurately position and measure the length of hoses before cutting. This ensures proper alignment and prevents cutting errors.
Safety Features: The IR4 Automated High-Speed Hose Cutting System incorporates safety features, including emergency stop buttons and safety guards, to ensure operator safety and prevent accidents during operation.
Error Detection and Quality Control: The system can be integrated with sensors or vision systems to detect errors or defects in hoses, allowing for real-time quality control. Faulty hoses can be identified and removed from the production line, ensuring only high-quality hoses continue downstream.

Material Waste Reduction: The automated system optimises hose cutting processes, minimising material waste and reducing overall costs. It ensures accurate cuts, avoiding unnecessary overcuts or undercuts that could result in wasted material.

By leveraging the IR4 Automated High-Speed Hose Cutting System, manufacturers can increase production output, improve accuracy, enhance quality control, and reduce labor costs. This system streamlines the hose cutting process, resulting in efficient and precise cuts to meet the demanding requirements of various industries.
Automated Cutting, Labelling, Storage and Cleaning of Hydraulic Hoses
The system offers:
  • Fully Automated Processing upon Presentation of Hose Cassettes by Operator
  • Once loaded, no Operator Required
  • Hose Diameters up to 80mm O/D
  • Auto Validation of Cleaning
  • Up to 130kg Reel Capacity
  • Automatic Storage of Hoses up to 3mtrs
  • Cut length Capacity up to 6mtrs but not Limited
The System Includes:
  • Hose Reel Storage via Cassettes
  • Automated Hose Cutting
  • Hose Printing/Labelling
  • Automatic Cut-Hose Storage up to 3mtrs
  • Hose Cleaning

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