Automated Idler Rebuild Solution

IR4 STANDARDISED SYSTEMS

Automated Idler Rebuild Solution

IR4 STANDARDISED SYSTEMS

Automated Idler Rebuild Solution

By employing IR4 Idler Automation Solution, the process of rebuilding worn idlers becomes more efficient, accurate, and consistent. Automation improves productivity, reduces manual labor, enhances quality control, and ensures rebuilt idlers meet or exceed OEM standards.

Automated weld rebuild of all idler wear surfaces
Capable of rebuilding idlers up to 6,000 series
System Offers:
- System will scan and adapt to achieve flat-finished rebuild weld profile
- Utilisation of Induction pre-heating
- Removal of flame generated toxic gases
- Rolled edges are robotically ground
- Idlers up to 5 Ton
- Up to 1,6 M Diameter
- Optimal Weld Position Achieved via 2-Axis Rotator
- Automated Idler Cooling Management
Integrated bore and bore face rebuild option
System is configurable to rebuild track rollers